FAQ's

If you are thinking of sending us a sales enquiry here are a few of the more frequently asked questions (FAQ's) regarding our foam moulding processes.

Can you read CAD data?

Yes we can read most formats of CAD data but IGES format is always preference.

I don’t have CAD data what can else I send you?

We can quote from drawings, sketches, photos or samples, if you send us photos or sketches please include some overall dimensions.

What else do you need to provide me with a quotation?

Please send us CAD data, drawings, photos or samples (see above) we also need to know the volumes, e.g... how many parts you would need per month/year, this helps us to provide you with accurate prices.  If you know the hardness and density of the parts you require this will also help.  Don’t worry if you don’t have all this information, we are here to help you so just email or call us and we can advise you.

Will I need to purchase tooling?

Yes - all our parts are custom moulded and will require a mould tool, if you already have tooling we may be able to use this so please email us with the details.  
We will provide you with prices for mould tooling based on the volume of parts you need to purchase, this will range from low cost resin tooling through to production aluminium tooling depending on the volume of parts.

How long will it take?

This depends on the complexity of the parts and the data we work from.  If we work from CAD data then typically;

Rapid prototype parts - 7/10 days
Low volume or more complex prototypes - typically 2/3 weeks
Production parts from aluminium tools - typically 3/4 weeks

These are only guidelines, our quotation will state a more accurate delivery.

What colours do you mould?

Integral skin parts can be any colour, we can colour match an existing sample or you can provide us with a RAL number.  Our flexible and rigid foam is generally natural colour but we can can change this if required.

How much will my foam parts cost?

This will depend on the complexity of the parts, the number of parts you want to purchase and the size of the parts.  Generally the more parts you purchase and the bigger the batch sizes the cheaper they are, we can provide you with costings for different batch sizes if required.

Can you mould inserts into the parts?

Yes we can mould inserts, stems, wires, velcro, metal plates, foam blocks etc.. into our foam mouldings.

Do you mould fire retardant foam parts?

Yes there are a number of options for fire retardant foam parts; we can mould flexible, integral skin and rigid pu foam parts in fire retardant materials conatct us for further information.

Do you mould prototype parts?

Yes we offer a unique rapid tooling system that allows us to go from CAD to moulded part in days, the tooling can be easily modified so is ideal for part development.

I am not sure of the hardness/density required?

We generally mould a set of first off parts in a range of hardness/density this helps you decide on a final hardness for your parts.

Please contact us with your sales enquiry.